Free Pick-Up & Delivery USA & CAN
Free Pick-Up & Delivery Anywhere In The USA & Canada
Industrial Gearbox Repair and Gear Manufacturing
The Industrial Gearbox Rebuilders team has multiple decades of experience in industrial gearbox repair and gear repair services. Call us for a free estimate on your repair or rebuilding needs!
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Comprehensive Industrial Gearbox Repair Services For Companies In The USA & Canada
At Industrial Gearbox Rebuilders, we specialize in industrial gearbox repair and gear manufacturing services designed to keep your operations running smoothly. With extensive experience in handling various types of gearboxes, our team tackles issues such as mechanical wear, misalignment, and failed seals that can severely impact performance efficiency.
Industrial gearboxes are vital components within many sectors but are prone to a range of problems due to heavy use and challenging environments. Common problems include overheating due to friction, contamination from dust or debris infiltrating the system, and vibrations leading to imbalances that threaten equipment integrity.
Our service addresses these challenges by thorough diagnostics followed by precision repairs which restore functionality swiftly with minimal downtime. By employing cutting-edge techniques in both repair processes and custom-manufacturing gears tailored for specific applications, we ensure enhanced durability and optimized machinery output across diverse industry settings.
Industries We Service:
🔹 Agricultural
🔹 Oil & Gas
🔹 Plastics
🔹 Construction
🔹 Food Processing
🔹 Power Generation
🔹 Steel Processing
🔹 Waste Water
🔹 Chemical
🔹 Mining
🔹 Water
🔹 Cement
🔹 Pulp and Paper
🔹 Wind Power
🔹 Utilities
🔹 and more!
Ask Us About Our 72 Month Warranty
Reliability and longevity of repair are our top priorities. Plus, enjoy free delivery and pickup anywhere in the USA and Canada.
Expert Techniques To Restore Functionality to Your Equipment
At Industrial Gearbox Rebuilders, our approach begins with a comprehensive gearbox inspection, utilizing state-of-the-art diagnostic tools to accurately identify the root of issues such as mechanical wear or misalignment. This allows us to create a tailored maintenance plan that can include recalibration, component replacement, and lubrication optimization.
Expert technicians carry out precision repairs by disassembling faulty gearboxes and meticulously refurbishing components like gears and bearings. Using advanced machining equipment during the manufacturing process ensures each part meets stringent operational standards for optimal long-term performance.
Contamination-related problems are addressed through thorough cleaning processes coupled with installation of robust seals designed to prevent future intrusion of dust or debris. To tackle overheating concerns, we enhance thermal efficiency by applying high-quality lubricants and ensuring proper ventilation within the system’s housing.
We offer 24/7 emergency gearbox repair and gear repair! Labor cost for rush orders is $265/hr, and all rush orders are subject to a 25% rush fee. We will provide you with a complete work scope and diagnosis.
Types of Gearboxes We Service:
🔹 Extruder
🔹 Helical
🔹 Spur
🔹 Worm
🔹 Planetary
🔹 Spiral Bevel
🔹 Hypoid
🔹 Traction Drive
🔹 Cycloidal
🔹 Harmonic Drive
🔹 Strain Wave
🔹 Epicyclic
"Had a Waukesha 320 rebuilt with IGR in March 2017, we just sent another one over to them for the 2nd time and service was same as last time, quick, dependable, high quality and professional."
- James McQueen
The Impact of Professional Repair on Machinery Performance
Customers of Industrial Gearbox Rebuilders will experience significant improvements in operational efficiency and reliability post-repair, minimizing unexpected downtime. This enhanced performance translates to increased productivity levels within facilities, allowing businesses to maintain uninterrupted workflows.
By addressing common issues like mechanical wear with precision solutions, we contribute to the extended lifespan of industrial gearboxes. Reduced frequency of repairs results in lower maintenance costs over time, making our services a cost-effective choice for long-term equipment management.
Clients also benefit from improved energy efficiency due to optimized gearbox functionality achieved through precise tolerance adjustments and effective lubrication practices. The peace of mind provided by reliable machinery fosters positive relationships between facility managers and their operators while supporting a safer working environment overall.
Types of Gears We Service:
🔹 Spur Gears
🔹 Helical Gears
🔹 Bevel Gears
🔹 Worm Gears
🔹 Planetary Gears
🔹 Rack and Pinion Gears
🔹 Internal Gears
🔹 Spiral Bevel Gears
🔹 Face Gears
🔹 Straight Bevel Gears
🔹 Crown Gears
🔹 Hypoid Gears
🔹 Double Helical Gears
🔹 Sprocket Gears
🔹 Non-Circular Gears
🔹 Variable Pitch Gears
🔹 Cycloidal Gears
🔹 Harmonic Drive Gears
🔹 Miter Gears
🔹 Sector Gears
🔹 Ratchet and Pawl Gears
🔹 Fluid Gears
🔹 Friction Gears
🔹 Planetary Ring Gears
🔹 Spindle Gears
🔹 Cluster Gears
🔹 Worm and Sector Gears
🔹 Parallel Shaft Gears
🔹 Differential Gears
🔹 Involute Spline Gears
🔹 and more!
Serving Diverse Sectors Across The US & Canada’s Industrial Landscape
Industrial Gearbox Rebuilders caters to various industries, including manufacturing, mining, and energy sectors where robust machinery is crucial for daily operations. Our services are ideal for companies that rely on heavy-duty gearboxes in challenging environments necessitating reliable equipment performance.
Facilities experiencing frequent gearbox failures or inefficiencies can greatly benefit from our specialized repair and maintenance solutions tailored to their unique operational needs. Plant managers seeking to enhance the lifespan of their equipment while reducing costly breakdowns will find value in our comprehensive service offerings.
Businesses undergoing expansion or increasing production capacities demand seamless integration of efficient systems. For those looking to optimize existing industrial setups without significant capital investment in new machinery, our custom gear manufacturing provides a practical solution to meet evolving demands efficiently.
Gearbox Brands We Service:
🔹 Allen Gears
🔹 Alpine
🔹 Alstom
🔹 Alten
🔹 Alten Pump Drives
🔹 Amarillo
🔹 Amarillo Pump Drives
🔹 Babcox And Wilcox
🔹 Baker Perkins
🔹 Ball Mill Pinion
🔹 Banbury Mixer
🔹 Barber Greene
🔹 Battenfield
🔹 Baumuller
🔹 Berstoff
🔹 Black Clawson
🔹 Bliss
🔹 Bonfiglioli
🔹 Brampton
🔹 Brevini
🔹 Browning
🔹 Camco
🔹 Chemineer
🔹 Chicago Gears
🔹 Cleveland
🔹 Cleveland Worm Drives
🔹 Cone Drive
🔹 Conveyor
🔹 Cooling tower
🔹 Coperion
🔹 CPM
🔹 Criton Planetary
🔹 David Brown
🔹 Davis Standard
🔹 De’Ran
🔹 Delaval Steam Turbine
🔹 Delroyd Worm
🔹 Desch
🔹 DieQua
🔹 Dodge
🔹 Dodge Reliance Electric
🔹 Dorris
🔹 Dover
🔹 Drive All
🔹 Dyun
🔹 Eagle Iron Works
🔹 Egan
🔹 Eisenbeiss
🔹 Epicyclic Drive Units
🔹 Falk
🔹 Farrel
🔹 Fessler
🔹 Flender
🔹 FLSmidth
🔹 Foote-Jones
🔹 Gamesa
🔹 General Electric
🔹 Gloucester
🔹 H & S
🔹 Hamilton
🔹 Hansen
🔹 Harnischfeger Crane
🔹 Hartig
🔹 Hayward Gordon
🔹 Henschel Durum
🔹 Hitachi Caster
🔹 Horsburgh & Scott
🔹 Hosokawa
🔹 Jahnel Kestermann
🔹 Jupiter
🔹 Kissling
🔹 Koellmann
🔹 Konecranes
🔹 Krauss-Maffei
🔹 Krupp
🔹 Leistritz
🔹 Liebherr
🔹 Lightnin
🔹 Link-Belt
🔹 Lohmann
🔹 Lohmann Planetary Drives
🔹 Lufkin
🔹 Marley
🔹 Mclanahan
🔹 Milwaukee
🔹 Mitsubishi
🔹 Morse
🔹 Nabtesco
🔹 Neptune
🔹 Nicco
🔹 Nord
🔹 NRM Extruder
🔹 NRM
🔹 Nutall
🔹 NuttallOhio
🔹 Ohio
🔹 P&H
🔹 Philadelphia
🔹 Philadelphia Mixer
🔹 PIV Drive
🔹 Planetary
🔹 Pollack Bottle Car
🔹 Polysius
🔹 Radicon
🔹 Raymond Mill
🔹 Reggiana Riduttori
🔹 Renk
🔹 Renold
🔹 Roots
🔹 Rossi
🔹 Santasalo
🔹 Saturn
🔹 Siemens
🔹 Sterling
🔹 Sumitomo
🔹 Sumitimo Cylco
🔹 Sumitomo Paramax
🔹 Symetro
🔹 Tandler
🔹 Terex Comedil
🔹 Thyssen
🔹 Titan
🔹 Treadwell Bottle Car
🔹 Voeller
🔹 Weiler
🔹 Werner Pfleiderer
🔹 Westech
🔹 Western Gear
🔹 Westinghouse
🔹 Winsmith
🔹 Zahnradafabrik Friedrich
🔹 Zambello
Commitment to Superior Craftsmanship and Reliability
At Industrial Gearbox Rebuilders, we pride ourselves on our unparalleled expertise and technical proficiency in the field of industrial gearbox repair. Our highly trained technicians possess extensive hands-on experience, ensuring that each service exceeds industry standards for quality and reliability.
We are committed to using advanced diagnostic technology and precision equipment throughout our inspection, repair, and manufacturing processes. This dedication allows us to deliver tailored solutions that not only address current issues but also prevent potential future problems from arising.
Our customer-centric approach places clients’ needs at the forefront by offering flexible scheduling options designed to minimize disruptions to operations. Alongside competitive pricing structures, this ensures a cost-effective partnership aligned with achieving optimal machinery performance while supporting business growth objectives.
Here's how it works
1
Contact Us Via Phone or Send Us A Message Online
Get in touch with us effortlessly by phone or through our convenient online messaging system.
2
Free Pick-Up & Delivery Anywhere In The USA & Canada
Enjoy complimentary pick-up and delivery services spanning across the entire USA and Canada.
3
Top-Tier Service With Industry-Leading Turnaround Time
Experience superior service with turnaround times that set the industry standard.
Frequently Asked Questions
How quickly can you complete gearbox repairs in our location?
We understand the importance of minimizing downtime, which is why we prioritize efficient service without compromising quality. Depending on the complexity of the issue and parts availability, most repairs can be completed within a week to ensure your operations continue smoothly.
What types of gearboxes do you specialize in repairing?
Our team possesses expertise across a wide range of gearbox models including planetary, helical, bevel, and worm gear configurations. We are well-equipped to handle diverse applications from various industry sectors requiring specialized attention for different mechanical designs.
Do you offer maintenance plans after completing repairs?
Yes, we believe in providing ongoing support through customized maintenance programs tailored specifically for each client’s operational needs. This proactive approach helps prevent future failures while extending equipment lifespans and maintaining peak performance levels.
Can your services help improve energy efficiency in my facility?
Absolutely. Our repair methods focus not only on restoring functionality but also enhancing energy consumption by addressing factors like alignment precision and lubrication optimization to reduce friction losses within systems effectively.
How do I know if it's time to consider manufacturing custom gears for my machinery?
If you’re experiencing frequent gearbox malfunctions or increased production demands beyond current system capabilities, it may be worthwhile exploring bespoke solutions with us. Custom-manufactured gears provide optimal fitment that matches specific application requirements improving overall efficiency significantly when standard options fall short.
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